Thermodynamics · Materials

Thermal Expansion Calculator

Size linear growth from temperature — pick a solve mode, drop in length and ΔT, and watch the bar diagram stretch as your numbers land.

Calculation mode
How much a bar grows when temperature rises
L₀
α
ΔT

Result

Linear expansion

ΔL = α · L₀ · ΔT

ΔL

Enter original length and temperature change to see ΔL animate on the bar diagram.

About thermal expansion

Reference notes for linear expansion — the mode this calculator solves.

Heating increases molecular vibration and average spacing, so solids, liquids, and gases change size. For small temperature swings, linear expansion stays proportional to original length, coefficient α, and temperature change ΔT.

  • Linear expansionΔL = α · L₀ · ΔT
  • New lengthL = L₀ · (1 + α · ΔT)
  • Required ΔTΔT = ΔL / (α · L₀)
  • Coefficientα = ΔL / (L₀ · ΔT)
  • Area (approx.)ΔA ≈ 2α · A₀ · ΔT
  • Volume (approx.)ΔV ≈ 3α · V₀ · ΔT
Materialµm/(m·K)Notes
Aluminum23.1High expansion — heat sinks, extrusions
Steel (carbon)11.7Structural frames and machinery
Copper16.5Bus bars and heat transfer
Borosilicate glass3.3Labware, low thermal shock risk
Concrete12.0Why expansion joints exist in slabs
Invar (36% Ni-Fe)1.2Precision instruments, optics beds
Titanium8.6Aerospace and biomedical
PVC52.0Plumbing runs need slack

Expansion joints

Let bridges and façades breathe without crushing bearings.

Bimetallic strips

Thermostats bend when two metals expand differently.

Shrink fits

Heat the outer part, assemble cold, lock on cooldown.

Thermal stress

Constrained growth becomes stress — watch fixed ends.

Piping

Loops and bellows absorb axial growth in hot lines.

Metrology

Low-α alloys keep gauges stable across shop temperatures.

  • The Eiffel Tower grows up to ~15 cm taller on hot summer days.
  • Rail gaps prevent track buckling when steel rails heat up.
  • Dental fillings must match tooth CTE to avoid micro-cracks.
  • Water is densest at 4 °C — ice expands because of hydrogen bonding.
  • Engine clearances are sized for hot-running dimensions, not cold assembly.
  • A tight jar lid often loosens after a quick hot-water soak — expansion at work.